Design Engineering and Manufacturing Solutions (DEMS) is the One-Stop service offered at Best Cast that involves the study and selection of design methodologies, engineering materials, manufacturing processes and quality control used in the design, development and manufacture of engineered components.

Best Cast, Our expertise lies in delivering superior quality products to our customers at the most competitive prices. We deploy a diverse array of software programmes to develop and test components based on customer specifications. Our company provides end-to-end solutions that encompass the Design phase, Rapid prototyping, in addition to Manufacturing of finished goods.

Best Cast has worked with more than 120 pre-approved suppliers internationally to guarantee the highest quality and fastest turnaround times. We collaborate extensively with both customers and suppliers to determine the most efficient means to manufacture each component This includes gathering detailed project information, including part specifications, material properties, production volumes, and budget considerations. In terms of project management at Best Cast, as well as our global supplier footprint, we bring technical competency and reliability to every project while delivering components of any specification and process.

Tool design and development is a crucial aspect of the die casting process at our manufacturing company. Our manufacturing company prioritises these critical steps to ensure the production of the highest quality products for our valued customers. Our die casting process is dependent on the accuracy and dependability of our tools, specifically our dies and moulds. The process involves identifying the need for a new tool or an improvement in an existing tool, designing and prototyping the tool, testing and evaluating its performance, and finally, manufacturing the tool at scale.

Our expert team of designers, engineers, and project managers are dedicated to ensuring the highest quality of our tools. We meticulously simulate the performance of each tool under various conditions to identify any potential issues such as interference, stress concentration, and wear. Rest assured that our team will be involved at every step of the manufacturing process to ensure the best possible outcome for our customers. Our company is committed to providing top-quality products that are designed for optimal performance and longevity. We take pride in our ability to make necessary design refinements that not only improve product performance but also reduce costs.

At Best Cast, We specialise in designing the finest feeding systems that optimise workflow and minimise project delays. Our company recognises the importance of utilising advanced data analytics in order to guarantee the highest level of quality and consistency in our finished goods.

The shell core manufacturing process involves creating a shell of sand and resin around a heated metal pattern. After the molten metal is poured into the mold, a hollow cavity with the desired shape is formed in the casting.

Best Cast specializes in Shell Core Making and produces complex cores for small and large castings across a wide range of applications and industries. We have in-house expertise in various shell core manufacturing processes as well as shell core boxes.

Best Cast has advanced machinery for heat treatment of aluminum castings, specifically designed for Solution & Precipitation Treatment (T6 condition). Our foundry produces aluminium castings that are primarily used in the ‘as cast’ condition. However, we also cater to specific applications that demand superior mechanical properties or distinct properties from the as cast material. The heat treatment of aluminium castings is carried out to change the properties of the as cast alloys by subjecting the casting to a thermal cycle or series of thermal cycles.

Our furnaces are meticulously engineered to facilitate uniform heat transfer across all areas of the castings. With drop quench furnaces enabling rapid quenching and uniform convective heating, our carefully designed fan and duct configurations guarantee precise temperature uniformity throughout the load chamber and parts.

At Best Cast, our consistent commitment to quality is reflected in the strict adherence to comprehensive quality control measures throughout our heat treating processes.

Best Cast’s expertise in finishing processes encompasses a range of operations performed to improve the surface finish, dimensional accuracy, appearance, performance and durability of castings. The specific finishing processes used for each product depend on the desired properties of the final component and the requirements of the application.